Electrical Applications Engineering

Experts in Drives & Motors

At B&D Industrial, our Electrical Applications Engineering team brings decades of real-world expertise to your toughest motor, drive, and power challenges. From industrial diagnostics to complex system optimization, we specialize in helping facilities operate smarter, safer, and more efficiently — especially where motors and drives are concerned.

Whether you’re experiencing unexpected drive failures, facing rising energy costs, or planning a system upgrade, our certified electrical engineers work hands-on with your team to solve problems and optimize performance.

We don’t just sell components — we engineer complete, customized solutions to keep your operations running strong.

Electrical Engineering Service We Offer:

Electrical Troubleshooting & Diagnostics

Electrical Troubleshooting & Diagnostics

Fast, accurate, and reliable fault detection is at the heart of what we do. Our engineers specialize in identifying the root causes of electrical issues — from recurring drive failures to erratic motor behavior. Using advanced testing and diagnostics tools, we evaluate your entire electrical system to prevent costly downtime and improve equipment longevity.

Common Issues We Resolve:

  • Drive overcurrent faults
  • Short circuits
  • Overheating
  • Ground faults
  • Motor surge protection

VFD Programming & Start-Ups

VFD Programming & Start-Ups (ABB Drives: ½ HP to 3000 HP, < 1000V)

Proper configuration of Variable Frequency Drives (VFDs) is essential for safe and reliable performance. We offer turnkey VFD commissioning — including programming, startup, load testing, and verification — tailored to your specific application. Whether it's a fan, pump, or a more complex load, we ensure your drive system is optimized for performance and longevity.

ABB Drives Expertise:

  • Conformally coated for harsh environments
  • Start-up support across low-voltage range
  • ISO standard compliance
  • Exclusive discounts for high-volume orders

Drive & Motor Sizing and Specification

Drive & Motor Sizing and Specification

Choosing the wrong motor or drive can result in inefficiencies, equipment stress, or complete failure. Our engineers help you correctly spec and size both motors and drives based on real application data, load profiles, and duty cycles. We eliminate guesswork — and design with performance, energy usage, and lifespan in mind.

Energy Efficiency Solutions for Fans Pumps

Energy Efficiency Solutions for Fan & Pump Applications

Did you know that up to 45% of industrial power consumption comes from pump and fan loads? Our team specializes in retrofitting and optimizing these systems using VFDs, updated motor technologies, and intelligent controls. We help customers uncover quick wins that save money and reduce energy waste — often with short payback periods.

Resistant Load Heater Applications

Resistant Load Heater Applications – DCT880

For high-resistance load applications, we support the full integration and configuration of ABB’s DCT880 DC Drives, ideal for process heaters, extruders, and other demanding systems. This includes programming, panel design support, and protection solutions to maximize uptime and safety.

Transformer Solutions

We support transformer sizing, specification, and integration for both control systems and larger power distribution needs.
From control transformers to isolation transformers, we ensure proper voltage management, safety, and clean power delivery to critical systems.

We Support:

  • Hammond Manufacturing
  • RexPower Magnetics
  • ABB, GE (via ICS partner)
  • Block Transformers (used by our panel shop)
Transformer Solutions
Power Quality Solutions

Power Quality Solutions

Poor power factor and harmonic distortion are silent killers of motor and drive systems. If your drives are consistently failing — especially over weekends or during production spikes — chances are your power quality is to blame. Our team specializes in correcting these issues at the source.

Solutions We Offer:

  • Line Reactors
  • Load Reactors (TCI / Transcoil)
  • Isolation Transformers
  • Power factor correction
  • Harmonic mitigation

Common Causes of Poor Power Quality:

  • High number of DC motors
  • Induction heaters
  • Surges from unbalanced loads
  • Utility penalties for low power factor

Industries We Serve

Our Electrical Applications Engineering group serves a broad spectrum of industries that rely heavily on high-performance electrical systems. We have direct experience in:

  • Plastics – especially extrusion lines with DC motor retrofits
  • Steel & Metals – high torque motor and drive solutions
  • Poultry Processing – including JBS, Pilgrim’s Pride
  • OEMs – panel integration, startup support, component specification
Industries We Serve
Common Drive Problems

Common Drive Problems We Solve

We specialize in identifying and eliminating the electrical issues that cause frequent drive failures and lost production time.

Frequent Issues We Address:

  • Drive overcurrent faults
  • Ground faults and short circuits
  • Drive overheating from improper airflow or enclosure design
  • Surges from poor power quality
  • Mismatched or improperly configured VFDs

Why Choose B&D for Electrical Applications?

  • Certified Experts with Hands-On Experience
    Our engineers bring field experience from hundreds of facilities — not just theory.
  • Bulk Drive Orders = Better Pricing
    We offer special pricing on large-volume ABB drive orders (20+ units).
  • ABB Conformal Coated Drives
    Ideal for corrosion-prone or hazardous environments. Meets ISO coating standards.
  • Integration with B&D’s Panel Shop & Automation Division
    Full service, in-house support — from panel builds to VFD programming.
  • We Don’t Just Diagnose — We Solve & Support
    Ongoing technical support, programming adjustments, and training available.

Get Electrical Peace of Mind

Whether you’re planning a retrofit, launching a new system, or troubleshooting a nagging drive failure — B&D’s Electrical Applications Engineering team is ready to help.